Make the cardboard puzzle box
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Construct a cardboard puzzle box with sliding panels and hidden compartments using recycled cardboard, scissors, glue, and decorations to challenge friends and learn problem solving.

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Table of contents

Step-by-step guide to make a cardboard puzzle box

What you need
Adult supervision required, colouring materials, decorations, glue, pencil, recycled cardboard, ruler, scissors, tape

Step 1

Gather all your materials and clear a flat workspace.

Step 2

Use the ruler and pencil to draw a box base a set of four side panels a lid area two sliding lid panels and a false-bottom piece on the cardboard.

Step 3

Cut out every shape you drew on the cardboard.

Step 4

Score and fold the side panels at the edges so the walls bend up easily.

Step 5

Glue the folded side panels to the base to form the box shell.

Step 6

Glue thin cardboard strips inside the top edges of two opposite walls to make rails for the sliding lid panels.

Step 7

Cut two lid panels sized to fit between the rails with one panel about 1 cm longer so they can overlap when sliding.

Step 8

Insert the two lid panels into the rails so they sit between the strips and can move.

Step 9

Trim any rough edges on the lid panels so they slide smoothly.

Step 10

Glue small cardboard strips a little above the base inside the box to create ledges for a false bottom.

Step 11

Cut the false-bottom piece to the exact size that will sit on the ledges.

Step 12

Slide the false-bottom into place to make a hidden compartment inside the box.

Step 13

Attach a small paper tab or pull to one sliding panel so friends can open the puzzle more easily.

Step 14

Decorate the box and write a short riddle or clue on it to challenge your friends.

Step 15

Share a photo and description of your finished cardboard puzzle box on DIY.org.

Final steps

You're almost there! Complete all the steps, bring your creation to life, post it, and conquer the challenge!

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Help!?

What can I use if I can't find thin cardboard strips for the sliding rails?

Cut thin strips from a cereal or shoebox, fold heavy cardstock into doubled rails, or substitute thin craft foam or folded masking tape to replace the thin cardboard strips used for the rails.

The sliding lid panels are sticking—how do I fix them so they move smoothly?

Trim and sand the edges of the two sliding lid panels, slightly widen or re-glue the rails made from thin cardboard strips, and test-fit, adding a tiny paper spacer or a light rub of wax if they still catch.

How can I adapt this cardboard puzzle box activity for younger or older kids?

For younger kids, pre-cut the base, side panels and lid pieces and have them glue and decorate, while older kids can measure and cut precisely, add a more complex false-bottom mechanism, or write a tricky riddle to increase difficulty.

What are some fun ways to enhance or personalize the finished puzzle box?

Personalize the box by adding a small magnet or Velcro latch to a sliding lid panel, painting or collaging the exterior, creating multiple false-bottom layers, attaching a decorated paper pull tab, or installing a tiny LED for a secret reveal.

Watch videos on how to make a cardboard puzzle box

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What Inside the Box ? Cardboard DIY Puzzle Box

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Facts about cardboard crafts for kids

♻️ Recycling cardboard saves space and resources — recycling one ton of cardboard can free up about 9 cubic yards of landfill space.

✂️ Small tolerances matter: leaving a tiny gap (around 1–2 mm) between sliding panels helps them move smoothly without ripping the cardboard.

📦 Corrugated cardboard was invented in the 19th century for shipping and is a great building material because it’s lightweight yet strong.

🔐 Hidden compartments have been used for centuries to protect treasures; in homemade puzzle boxes a secret panel is often revealed by sliding another piece.

🧩 Puzzle boxes often hide the solution in a specific sequence of moves — some traditional Japanese puzzle boxes need dozens of slides to open.

How do you make a cardboard puzzle box with sliding panels and hidden compartments?

Start by sketching the box size and where sliding panels and compartments will go. Cut recycled cardboard pieces for the outer box, inner dividers and sliding panels. Score grooves for panel tracks using a ruler and blunt edge, then test-fit panels before gluing. Assemble walls with glue or tape, add hidden compartments inside, and create locking tabs or notches so panels must move in a sequence. Finish by decorating and testing the puzzle with friends.

What materials do I need to build a cardboard puzzle box?

You’ll need recycled cardboard (cereal or corrugated boxes), a ruler, pencil, scissors and/or a craft knife (adult use), cutting mat, strong glue or hot glue (adult use), masking tape, and a blunt tool for scoring. For decorations, use markers, paint, stickers, patterned paper, or glue-on trinkets. Optional: small magnets, toothpicks, or beads for locking mechanisms and extra challenge.

What ages is this cardboard puzzle box activity suitable for?

This activity suits a wide age range: preschoolers (3–5) can join in simple decorating and placing compartments with supervision. Children aged 6–8 can cut simple shapes and assemble with help. Ages 9–12 enjoy designing sliding mechanisms and more complex puzzles independently. Teens can create advanced multi-step boxes. Always provide adult supervision for cutting tools, hot glue and precise scoring to keep the project safe.

What are the benefits of making a cardboard puzzle box?

Making a puzzle box builds problem-solving, spatial reasoning and planning skills as kids design sliding panels and hidden compartments. It strengthens fine motor skills through cutting, scoring and assembling, and encourages creativity and storytelling when decorating. The project also teaches resourcefulness and recycling, boosts patience and persistence when testing mechanisms, and fosters cooperative play when children challenge friends to unlock the box.
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