Build a potential energy vehicle
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Build a small potential energy vehicle using ramps, springs or elastic bands, wheels, and lightweight materials to explore energy storage and transfer.

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Step-by-step guide to build a potential energy vehicle

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What you need
A stack of books or a small box to prop a ramp, adult supervision required, bottle caps or toy wheels, cardboard, lightweight material such as foam or craft sticks, rubber bands, scissors, tape, wooden skewers or straws

Step 1

Gather all materials and clear a flat workspace so you have room to build.

Step 2

Cut a cardboard rectangle about 15 cm by 8 cm to make the car chassis.

Step 3

Mark two holes near the front corners and two holes near the back corners where the axles will go.

Step 4

Push wooden skewers or straws through the holes to create a front axle and a rear axle.

Step 5

Push a bottle cap or toy wheel onto each skewer end to make four wheels.

Step 6

Tape each wheel to the skewer end so the wheels stay on but can still spin freely.

Step 7

Tie one end of a rubber band to the front center of the cardboard chassis using a small tape loop.

Step 8

Loop the other end of the rubber band around the rear axle two times so it will twist when the axle turns.

Step 9

Wind the rear axle by turning one wheel backward to twist the rubber band and store potential energy.

Step 10

Make a gentle ramp by leaning a flat piece of cardboard against the stack of books or box.

Step 11

Place your wound car at the top of the ramp.

Step 12

Release the car and watch the rubber band unwind and the car move as stored energy changes into motion.

Step 13

Share a photo and a short description of your finished potential energy vehicle on DIY.org

Final steps

You're almost there! Complete all the steps, bring your creation to life, post it, and conquer the challenge!

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Help!?

If I don't have wooden skewers, bottle caps, or a rubber band, what can I substitute so I can still build the car?

Use pencils, thin wooden dowels, or straightened metal paper clips as axles in place of skewers, plastic bottle lids, large buttons, or old toy wheels instead of bottle caps, and a hair tie, a strip cut from a balloon or an elastic from a scrunchie in place of the rubber band for winding the rear axle.

My car won't roll straight or the wheels stick—what common mistakes from the instructions should I check and how do I fix them?

Check that the axle holes are not too tight and consider inserting short straw pieces as low-friction bearings, retape each wheel so it can still spin freely on the skewer ends, and ensure the rubber band is looped around the rear axle exactly two times and wound evenly so it doesn't bind.

How can I adapt the steps for different age groups so younger kids can participate safely and older kids stay challenged?

For younger children, pre-cut the 15 cm × 8 cm cardboard chassis, pre-mark and pre-push in axles while they decorate and wind the rubber band only a few turns under supervision, and for older kids have them reposition axles, test different wheel sizes, or add pulleys and measure how winding turns affect distance.

What are easy ways to extend or personalize the potential energy vehicle after following the basic instructions?

Decorate the cardboard chassis, try adding weights near the front or back, experiment with different wheel sizes or a second rubber band on the rear axle for more power, attach a lightweight sail, and test how changing ramp height or surface affects how far the car travels.

Watch videos on how to build a potential energy vehicle

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Facts about energy storage and transfer

âš¡ A stretched elastic band stores elastic potential energy that can launch a small toy car across a room!

🎢 A ramp turns gravitational potential energy into kinetic energy — the same idea behind roller coasters.

🛞 Bigger wheels travel farther per rotation, so wheel size can change how far your vehicle goes.

🔬 Small changes in friction, weight, or launch angle can make big differences — engineers test those exactly!

🌀 Springs often follow Hooke's Law: within limits, double the stretch gives roughly double the force.

How do I build a small potential energy vehicle using ramps, springs or elastic bands?

Start by sketching a simple chassis from lightweight cardboard or foam. Attach axles (straws or skewers) and wheels (bottle caps or toy wheels). Add an energy-storage element: secure an elastic band to the axle or mount a small spring to compress against a stop. Load energy by stretching the band, compressing the spring, or elevating the vehicle on a ramp. Release the catch to convert stored potential energy into motion. Measure distance and tweak variables to explore energy transfer.

What materials do I need to build a potential energy vehicle?

Gather lightweight materials: cardboard, foam board, or balsa wood for the body; skewers or straws for axles; bottle caps, toy wheels, or small CDs for wheels. Use elastic bands or small springs for energy storage. You’ll also need tape, glue, scissors, ruler, and a small release catch (clothespin or taped tab). Optional: small weights, a ramp (board and books), markers, and a stopwatch for testing and measuring.

What ages is this potential energy vehicle activity suitable for?

This activity suits ages about 6–10 with adult help for cutting and assembly, and ages 10+ can work more independently. Younger children (4–6) can join using pre-cut parts and simple stretch-and-release experiments. Adjust complexity and supervision: use softer elastic bands and larger parts for younger kids, while older children can explore pulleys, stronger springs, and systematic measurements to deepen STEM learning.

What safety precautions should I take when building and testing a potential energy vehicle?

Work in a clear area and wear eye protection if springs or tight bands are used. Supervise cutting tools and small parts to avoid choking hazards. Keep fingers away from release mechanisms and start with low tension on elastics and springs. Secure wheels and axles so parts don’t fly off. Test on flat surfaces and behind a barrier if necessary. An adult should handle strong springs or sharp tools.
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Build a potential energy vehicle. Activities for Kids.